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Located in the mineral-rich Bhilwara district of Rajasthan state in India, RAM has the largest and richest zinc-lead deposit in India. It is currently producing at the rate of 4.80 Mtpa through underground operations even as we are scaling its infrastructure to further enhance ore production.
This ISO 9001, ISO 14001, OHSAS 18001 & SA-8000 certified unit is the largest underground zinc producing mine globally and one of the lowest cost zinc producers in the world.
It is an island of underground mining excellence with best-in-class infrastructure, operations, community engagement, environment, health and safety, technology and people leadership
During the year, we impelled our digital transformation journey forward through multiple initiatives. The key initiatives were in the areas of equipment tracking, collision avoidance, tele-remote operation of equipment and online monitoring of processes and services for better control through a central control room.
Aligning ourselves with the organisational sustainability goals, we deepened our investment in sustainability-led initiatives at RAM during the year. The focus was on saving energy, conserving water, controlling emissions, tailings dam management and waste management.
The deterioration in the lead (Pb) concentrate grade and reduction in Pb recovery following the conversion of the RAM open pit mine into underground (UG) mine was a matter of concern. Between FY 2018-19 and FY 2019-20, the annual recovery of Pb in the RAM ore stood at only 52-53%. A study showed that the high pH of ore to mill, due to backfilling in the UG mine, had reduced susceptibility of reagents on account of decline in the quality of water used in reagent preparation. High variability led to failure in maintaining process control.
To address the above problem, we identified and implemented a set of solutions through focussed improvement projects (FIP) with Six Sigma approach.
These included:
RAM became the first mine in India to be awarded with GreenCo Certification
Green Maple Foundation Pinnacle Award for Energy Conservation under Diamond Category
Won the prestigious ‘4-Star Rating’ for sustainability framework assessment by Ministry of Mines
State-level Bhamashah Award for exemplary contribution in the field of education
Overall winner at Mine Safety Week organised by the Directorate General of Mine Safety