Mines Performance Overview

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Rampura Agucha Mine Performance Overview

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Located in the mineral-rich Bhilwara district of Rajasthan state in India, RAM has the largest and richest zinc-lead deposit in India. It is currently producing at the rate of 4.80 Mtpa through underground operations even as we are scaling its infrastructure to further enhance ore production.

This ISO 9001, ISO 14001, OHSAS 18001 & SA-8000 certified unit is the largest underground zinc producing mine globally and one of the lowest cost zinc producers in the world.

It is an island of underground mining excellence with best-in-class infrastructure, operations, community engagement, environment, health and safety, technology and people leadership

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We improved the shaft hoisting capacity from 6,000 tpd to 7,500 tpd during FY 2022-23. This involved implementation of multiple debottlenecking initiatives. Further actions are in progress to reach 10,000 tpd capacity.
Expansion, Upgradation & Infrastructure Development
  • Commissioned third silo at production shaft to increase storage capacity from 5,000 MT to 7,500 MT, for improvement in shaft hoisting capacity
  • Commissioned south main ventilation fan (2 MW) to enhance mine ventilation capacity from 1,600 m3/sec to 1,850 m3/sec
  • Commissioned intermediate mud pumping station at -255 mRL for enhanced UG dewatering capacity up to 13,000 m3/day
  • Establishment of best-in-class UG training gallery at - 430 mRL
  • Commissioning and induction of new UG ambulance vehicle equipped with basic life support (BLS) facility and surface ambulance vehicle equipped with advanced life support (ALS) facility
  • Commissioning and induction of new UG remote controlled fire tender with foam facility
  • Implementation of digital interventions at all the winder interlocks: shaft bottom gate, cage and skip simultaneous operation interlock, broken head rope strand detection
Efficiency & Productivity Enhancements
  • Commissioned advanced process control (APC) in all four beneficiation plants to improve ore recovery
  • Commissioned new lead press filter to improve recovery and water saving
  • Phase-1 shotcrete bay commissioned at -255 mRL to improve mine development
Driving Automation & Digitalisation

During the year, we impelled our digital transformation journey forward through multiple initiatives. The key initiatives were in the areas of equipment tracking, collision avoidance, tele-remote operation of equipment and online monitoring of processes and services for better control through a central control room.

Promoting Sustainable Operations

Aligning ourselves with the organisational sustainability goals, we deepened our investment in sustainability-led initiatives at RAM during the year. The focus was on saving energy, conserving water, controlling emissions, tailings dam management and waste management.

Case Study
Improving Lead Recovery in RAM Mills

The deterioration in the lead (Pb) concentrate grade and reduction in Pb recovery following the conversion of the RAM open pit mine into underground (UG) mine was a matter of concern. Between FY 2018-19 and FY 2019-20, the annual recovery of Pb in the RAM ore stood at only 52-53%. A study showed that the high pH of ore to mill, due to backfilling in the UG mine, had reduced susceptibility of reagents on account of decline in the quality of water used in reagent preparation. High variability led to failure in maintaining process control.

Intervention

To address the above problem, we identified and implemented a set of solutions through focussed improvement projects (FIP) with Six Sigma approach.

These included:

  • Dozing of sulphuric acid in lead circuit to reduce pH for improved Pb flotation kinetics
  • Reagent preparation in fresh water to improve reagent susceptibility
  • Implementation of APC with Grade Recovery Optimiser (GRO)
  • Use of graded charge in semi-autogenous grinding (SAG) mill to maintain feed to flotation particle size in close range for improved valuable mineral liberation
Outcome
  • 11% improvement in lead recovery since FY 2019-20
  • Additional 7,000 MT of lead MIC since FY 2019-20, resulted in net benefit of US$ 15 mn/annum
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Awards Endorsing RAM’s Excellence

RAM became the first mine in India to be awarded with GreenCo Certification

Green Maple Foundation Pinnacle Award for Energy Conservation under Diamond Category

Won the prestigious ‘4-Star Rating’ for sustainability framework assessment by Ministry of Mines

State-level Bhamashah Award for exemplary contribution in the field of education

Overall winner at Mine Safety Week organised by the Directorate General of Mine Safety